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Lenin Mine Fatalities puts ArcelorMittal Temirtau under Scope

Strategic Research Institute
Published on :
13 Jan, 2023, 4:33 am

Interfax reported that Kazakhstan government will conduct comprehensive inspection at ArcelorMittal Temirtau with the participation of independent consultants. The report quoted Kazakh Prime Minister Mr Alikhan Smailov, after a meeting with ArcelorMittal Vice-President Mr Vijay Goyal and ArcelorMittal Temirtau’s CEO Mr Nair Biju, as saying that “Pursuant to the memorandum signed by Kazakhstan's Ministry of Industry and Infrastructure Development and ArcelorMittal Temirtau, the Kazakh side attracted independent international consultants to conduct a financial, technical and environmental audit of the enterprise.”

Kazakhstan government has sent ArcelorMittal Temirtau a schedule of the inspection.

On the night of 3 November 2022 an outburst of gas led to the death of five workers and injured four in the Lenin Mine of ArcelorMittal Temirtau in the town of Shakhtinsk in Karaganda region during the drilling of gas-draining boreholes. The government's commission for investigation later arrived at a conclusion that ArcelorMittal Temirtau was solely responsible for the accident. Among the causes of the accident the investigation report mentioned unsatisfactory organization of the work process and a lack of proper supervision by the engineers and technical personnel both from the coal department of ArcelorMittal and the Lenin Mine. The investigation commission named 26 officials from ArcelorMittal Temirtau as suspects in the case, including senior managers of the company and technical specialists from the Lenin Mine.
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LIBERTY Steel to Cut 400 Jobs in UK

Strategic Research Institute
Published on :
13 Jan, 2023, 4:33 am

Liberty Steel announced that in the face of the UK steel industry’s severe competitiveness issues LIBERTY Steel UK is to implement the next phase of its restructuring programm to ensure a sustainable future for its businesses and workforce. The four point restructuring plan will create an entity positioned to better withstand challenging market conditions, serve strategic supply chains and provide the foundation for a decarbonized UK steel industry. The four elements are

1. With the support of major customers, LIBERTY Steel UK will focus on high value alloy steel production at Speciality Steel UK sites in Rotherham, Stocksbridge and Brinsworth serving strategic aerospace, energy and engineering supply chains. Speciality Steel UK will ramp up high value production at specialist plants through the year with a view to breaking even in September, laying the ground for further upside potential. LIBERTY Steel UK has halted the sale process for the Stocksbridge and Brinsworth plants.

2. A reduction in primary production at Rotherham, replaced by imported billet and slabs to feed rolling and finishing lines at Rotherham, Scunthorpe, and Dalzell as an interim measure to mitigate the impact of uncompetitive energy costs.

3. The idling of LIBERTY Steel Newport and downstream processing facilities, and LIBERTY Performance Steel West Bromwich, with the former transformed into a sales and distribution hub for LIBERTY products.

4. A commitment to restart commodity production and idled plants when the market and operating conditions allow, and a longer-term aim of growing Rotherham into a 2 million tonnes per year green steel facility.

Liberty Steel said “Despite the injection of GBP 200 million of shareholder capital over the last two years, the production of some commodity grade products at Rotherham and downstream mills has become unviable in the short term due to high energy costs and imports from countries without the same environmental standards. Primary production through Rotherham’s lower carbon electric arc furnaces will be temporarily reduced while uncompetitive operating conditions prevail.”

Liberty Steel added “These actions together with the idling of LIBERTY Performance Steels in West Bromwich and the reconfiguration of LIBERTY Steel Newport into storage, distribution and trading hub, may potentially impact up to 440 roles across the business. The company will consult with employee representatives, Trade Unions and UK Government throughout the process.”
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NLMK Launches Wireless 5G Network at Lipetsk Plant

Strategic Research Institute
Published on :
13 Jan, 2023, 4:40 am

Russia’s leading steelmaker NLMK has rolled out a wireless 5G network at its main production site in Lipetsk in Russia. The network enables speeding up and boosting the performance of existing digital solutions. Down the line, it will support direct interaction between units of equipment and boost the self-sufficiency of production process management.

The new network is able to support the connection of up to 1 million devices per square kilometer and process data at a speed of up to 1 GB per second, which is more than 100 times faster than 4G networks. High signal speed and reliability enable gathering and analyzing data instantaneously, and therefore adjusting equipment operations automatically in real time.

The 5G network is coupled with EDGE computing, a technology that brings computation and data storage closer to the sources of data – sensors or other digital devices installed on the equipment – instead of using remote servers. This ensures a greater speed and digital service autonomy.

The 5G network at NLMK Lipetsk works in conjunction with the Company’s own digital platform, a software complex that sorts sets of data on equipment operations and makes them available to the users. This facilitates the development and launch of new digital products.
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Metinests Joins Race to Acquire Dunaferr in Hungary

Strategic Research Institute
Published on :
13 Jan, 2023, 4:53 am

The events surrounding the liquidated ironworks in Dunaújváros are starting to pick up. Hungarian media has reported that Ukrainian steelmaker Metinvest is interested to buy Hungry’s insolvent steelmaker. Metinvest CEO Mr Yuri Ryzhenkov in a letter to Prime Minster Mr Viktor Orbán said that they are ready to participate in the reorganization of Dunaferr.

Metinvest has announced an investment of EUR 150 million in restoring production and maintaining it at a level of at least 60% power usage. The Ukrainians would also carry out the investments necessary to reduce CO2 emissions from the steelworks by 55% by 2030, as required by the European Union.

Incidentally, high-level negotiations took place in recent days between the Hungarian government and Liberty Steel, which is interested in Dunaferr. Liberty Stel has also held talks with members of the Hungarian government and they also visited the Dunaújváros plant.They have also registered a Hungarian subsidiary Liberty Steel Central Europe in Budapest

Liquidation proceedings against Dunaferr were started in December due to the company's debts. By then, several employees had already resigned, and the company was not even able to transfer the November salaries of more than HUF 200,000 in one lump sum at the beginning of December. Earlier, they also started shutting down the Dunai Vasmu coking plant, which carries the risk that it will never be restarted. Liberty Steel sent coal from Poland to Dunaújváros to prevent this from happening.

The Hungarian smelter, built in the 1950s, operates on the basis of ore imported from Russia and Ukraine. This is one of the reasons for the plant's problems - supplies from Russia are blocked and Ukraine has also lost a significant part of its iron ore production. The supply of coke and iron ore by Metinvest is probably among the synergies mentioned by the company.
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ResponsibleSteel & Banks Sign MoU for Decarbonization of Steel

Strategic Research Institute
Published on :
13 Jan, 2023, 4:53 am

As world leaders prepare to gather in Davos next week for the World Economic Forum, ResponsibleSteel has signed a MoU with the Sustainable STEEL Principles Association, a huge and positive step toward harmonization and greater collaboration between the two organisations paving the way for the facilitation of the faster decarbonisation of steel.

Both the SSPA and ResponsibleSteel have pragmatic and expert pathways towards rapid sustainability. The SSP provide a framework for banks to assess the decarbonization of the steel companies within their portfolios, as well as the climate alignment of their steel lending portfolio. ResponsibleSteel provides an international standard for steel sites to be certified against.

Steel decarbonization has come under the spotlight recently at global leaders’ meetings, for example COP26 and COP 27, which is right given the significant contribution of the industry to global greenhouse gas emissions. Amidst the proliferation of initiatives now focusing on steel decarbonization, this MoU signals a clear recognition that more work must be done to avoid a divergence of standards and work towards alignment, where possible.

Much analysis and scrutiny has gone into understanding the dynamics of the steel sector in the development of both the new ResponsibleSteel GHG requirements and those of the Sustainable STEEL Principles. The SSPA and ResponsibleSteel have now signaled a continuing desire to cooperate in the interest of complementarity between standards.

In addition to this MoU, ResponsibleSteel is setting up a Finance Working Group with key voices from the steel industry, global finance, investment and civil society. Its goal will be to facilitate dialogue including benchmarking carbon requirements within the ResponsibleSteel Standard and certification programme in order to facilitate capital flows to meet decarbonization requirements. The initial round of discussion will start this month and the FWG hopes to report on its recommendations by December 2023.As world leaders prepare to gather in Davos next week for the World Economic Forum, ResponsibleSteel has signed a MoU with the Sustainable STEEL Principles Association, a huge and positive step toward harmonization and greater collaboration between the two organisations paving the way for the facilitation of the faster decarbonisation of steel.

Both the SSPA and ResponsibleSteel have pragmatic and expert pathways towards rapid sustainability. The SSP provide a framework for banks to assess the decarbonization of the steel companies within their portfolios, as well as the climate alignment of their steel lending portfolio. ResponsibleSteel provides an international standard for steel sites to be certified against.

Steel decarbonization has come under the spotlight recently at global leaders’ meetings, for example COP26 and COP 27, which is right given the significant contribution of the industry to global greenhouse gas emissions. Amidst the proliferation of initiatives now focusing on steel decarbonization, this MoU signals a clear recognition that more work must be done to avoid a divergence of standards and work towards alignment, where possible.

Much analysis and scrutiny has gone into understanding the dynamics of the steel sector in the development of both the new ResponsibleSteel GHG requirements and those of the Sustainable STEEL Principles. The SSPA and ResponsibleSteel have now signaled a continuing desire to cooperate in the interest of complementarity between standards.

In addition to this MoU, ResponsibleSteel is setting up a Finance Working Group with key voices from the steel industry, global finance, investment and civil society. Its goal will be to facilitate dialogue including benchmarking carbon requirements within the ResponsibleSteel Standard and certification programme in order to facilitate capital flows to meet decarbonization requirements. The initial round of discussion will start this month and the FWG hopes to report on its recommendations by December 2023.
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Liberty UK to reduce Rotherham production, import semis
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Liberty Steel UK (LSUK) has begun its next restructuring programme phase, which will include a reduction in primary production at Rotherham and replacement by imported billet and slab. Despite a £200 million ($243m) shareholder capital injection over two years, the firm says some production has become unviable due to high energy costs and imports, Kallanish notes.

LSUK will focus on high-value alloy steel production at Speciality Steel UK (SSUK) sites in Rotherham, Stocksbridge and Brinsworth, serving strategic aerospace, energy and engineering supply chains. SSUK will ramp up high-value production at specialist plants through the year with a view to breaking even in September, laying the ground for further upside potential. LSUK has also halted the sale process for the Stocksbridge and Brinsworth plants.

The imported semi-finished product will feed rolling and finishing lines at Rotherham, Scunthorpe, and Dalzell as an interim measure to mitigate the impact of uncompetitive energy costs, LSUK says.

The firm will also idle Liberty Steel Newport and downstream processing facilities, and Liberty Performance Steel West Bromwich, with the former transformed into a sales and distribution hub for Liberty products.

Finally, the steelmaker has committed to restart commodity production and idled plants when market and operating conditions allow. Its longer-term aim is to grow Rotherham into a 2 million tonnes/year “green” steel facility.

The move may potentially impact up to 440 roles across the business. The company says it will consult with employee representatives, trade unions and UK government throughout the process.

“Refocusing our operations will set the right platform for LIBERTY Steel UK’s high-quality manufacturing businesses to adapt quickly to challenging market realities,” says Liberty Steel Group chief transformation officer Jeffrey Kabel.

“The support of our marquee customers will enable us to produce high value, differentiated products through 2023 and beyond for strategic sectors such as aerospace, defence and energy. We remain committed to our longer-term growth plans in the UK including our plan to grow Rotherham into a 2 million-tonne green steel hub,” he adds.

Reacting to the news, UK Steel director general Gareth Stace says: “High energy prices have played an important role in the decisions announced today, with long-standing uncompetitive electricity prices having constrained UK investment and steel production for some time. This highlights again the need for government to fully address the UK’s structurally high industrial energy prices, looking beyond the important announcements made regarding the Energy Bills Discount Scheme earlier this week.”

Adam Smith Poland
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ArcelorMittal Poland to Revamp Slag Granulation & Coke Oven

Strategic Research Institute
Published on :
16 Jan, 2023, 6:02 am

ArcelorMittal Poland has awarded contracts to a consortium of Remak-Energomontaz & Zarmen to carry out maintenance on its Dabrowa Gornicza slag granulation units and Zdzieszowice coke plant boiler and gas tank.

1. Renovation of the pumping station and technological pipelines for slag granulation no 3 and no 4 at the Blast Furnace No 2 in Dabrowa Górnicza (PLN 10.9 million) completion by September 2023

2. Repair of the K3 ECII boiler at coke plant in Zdzieszowice (PLN 21.5 million) completion by January 2025

3. Repair of the gas tank No 3 at coke plant in Zdzieszowice (PLN 21.5 million) December 2025

ArcelorMittal Poland has plants in Kraków, Dabrowa Górnicza, Sosnowiec, Swietochlowice, Chorzów and Zdzieszowice. They produce hot rolled, cold rolled, electrogalvanised & hot-dip galvanized sheets and strips, profiled sheets, hot-dip galvanized and organically coated sheets and strips. hot rolled and cold formed sections, profiled and round plain wire rod, round bars and wires for concrete reinforcement, welding wire, induction welded tubes , sheet piles, V-profiles for mining industry, heavy steel & pig irons castings and 120 meter rails

Setup in 1975, ArcelorMittal Dabrowa Górnicza steel plant, also known as Huta Katowice, is a 5 million tonne per annum blast furnace-basic oxygen furnace steel plant in Silesia, in Poland.

ArcelorMittal Poland’s Unit in Kraków, historic Huta Sendzimira, was brought to life in 1954. During the first stage of its operations produced merely 1.5 million tonnes of steel per year. Over decades it was extended and modernized, new units like another blast furnace, sheet rolling mill for bodywork sheet production, electrogalvanising line and continuous steel casting line were constructed. In January 2003, Krakow’s plant was incorporated into Polskie Huty Stali. Today, it is a flagship plant of ArcelorMittal Poland.

ArcelorMittal Poland’s Unit in Sosnowie formerly known as Count Renard was founded in early 20th century. It was renamed Huta Cedler in 1949. In the 1970s Huta Cedler became the largest manufacturer of quality steel wire rod in Poland. After a period of significant modernizations in 2003 the plant was incorporated into Polskie Huty Stali.

ArcelorMittal Poland Swietochlowice Unit, former Huta Florian, was founded in 1828 as a Bethlen-Falva in Swietochlowice. The plant boasted the then most modern steam-driven equipment, such as blast furnace, puddling furnace with rolling mill, and cupola. In the 1930s the Silesian steelmaking industry was taken over by the State of Poland and the steelworks name was changed Huta Florian. Today this ArcelorMittal Poland’s facility produces organic coated sheets of the highest quality

ArcelorMittal Poland’s Huta Królewska in Chorzow is over 200 years old. In 1843 Chorzow’s mill was one of the first in Europe to be included on the list of manufacturers of rails for the railway industry. A mere 20 years later, it was already equipped with the first rolling mill in Silesia. It underwent transformation from primary operations to one of the most modern downstream facilities providing steel for railway industry and mining.

ArcelorMittal Poland Zdzieszowice Unit was founded in 1929 when the Schaffgotsch concern decided to build Zdzieszowice coke plant. The first Still type battery with 60 chambers was started up in 1932, the second one in 1938. They were partially destroyed during the war, but were re-initiated in the 1950s. Production capacity of 4 new coke batteries introduced between 2003 and 2008 comes to 3 million tonnes of coke a year. The total annual capacity amounts to 4.2 million tonnes.
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Malmbjerg Molybdenum in Greenland to Meet European Demand

Strategic Research Institute
Published on :
16 Jan, 2023, 6:02 am

Greenland Resources has submitted the Social Impact Assessment for the Malmbjerg Molybdenum Project in east Greenland. The independent SIA conducted by WSP Danmark Aanalyzes and assigns a rating on the potential positive and negative socio-economic impacts of the Project and is a critical cornerstone in the exploitation permit process and overall success for the next twenty years of mine life. On an impact scale of low, medium, and high, WSP assessed the Project to have high positive social impact on direct jobs, education, and public economy. Also all negative social impacts analyzed including the local use of the Project area are assessed to be low negative

Project is capable to produce 25% of European molybdenum demand from an EU Associate country with high ESG. Molybdenum is used in all clean renewable energy generation and storage technologies, the EU is second largest molybdenum user worldwide and has no production of its own. The high quality of the Malmbjerg ore, having low impurity content in phosphorus, tin, antimony, and arsenic, makes it an ideal source of molybdenum for the high-performance steel industry lead worldwide by Europe, specifically the Scandinavian countries and Germany.

Molybdenum is a critical metal used mainly in steel and chemicals that is needed in all technologies in the upcoming green energy. When added to steel and cast iron, it enhances strength, hardenability, weldability, toughness, temperature strength, and corrosion resistance. Based on data from the International Molybdenum Association and the European Commission Steel Report, the world produced around 576 million pounds of molybdenum in 2021 where the European Union as the second largest steel producer in the world used approximately 25% of global molybdenum supply and has no domestic molybdenum production.

Molybdenum prices have increased significantly in the past few months. The closing price for molybdenum on 30 December 2022 at the London Metal Exchange was USD 30.33 per pound.
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Baowu’s Masteel to Bag Enamel Steel Orders from Vietnamese Firms

Strategic Research Institute
Published on :
16 Jan, 2023, 6:03 am

Chinese steel giant Baowu’s Masteel is leveraging the quality of enamel steel for kitchenware in Vietnam. Four Vietnamese clients visited Masteel in December 2022 to strengthen relationship further by understanding Masteel’s product development strategy and recent results. Masteel explained the problems encountered by the clients in production, introduced in detail the excellent characteristics, quality standards and market positioning of Masteel's enamel steel products, and demonstrated perfect quality inspection and after-sales service system. Through this discussion, the clients and Masteel have reached a preliminary cooperation intention for export supply, and the client plans to place an order of 600 tonnes in February 2023.

They were previously using steel supplied other steel mills but were facing quality issues such as the problems of scale eruption etc. After testing Masteel's MTC1 enamel steel they found that the defects had been significantly reduced.

These 4 firms are large-scale manufacturing enterprise in Vietnam with a total of 11,000 employees and have been established 25 years ago. They are leading kitchenware manufacturer in Vietnam and a supplier of well-known companies in packaging, home appliances and food supply chain such as IKEA and Metro. The company has three major business segments: packaging, home appliances, and food supply chain. Among them, the home appliance segment mainly produces barbecue grills and other products exported to European and American countries. These products require high temperature resistance and corrosion resistance, and enamel steel products are the best choice for the production of grills raw materials.
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POMINI Long Rolling Mills to Modernizes Han Tai & Iron Works’ Mill

Strategic Research Institute
Published on :
16 Jan, 2023, 6:03 am

Legnano MI Italy based POMINI Long Rolling Mills has been contracted by Taiwan’s Han Tai & Iron Works for the modernization of its rolling mill in November 2022. This modernization project will add two finishing horizontal RedRing rolling stands of the same series. This will enable the customer to roll in 2-slit mode bars with 10 mm diameter starting from a 150 mm square billet.

The supply will include some additionally required equipment as uploopers, rolling guides, hydraulic valve stands and operational change parts, while the existing fluid systems and roll change equipment will be reutilized.

POMINI Long Rolling Mills will also provide advisory services for erection and commissioning. The hot commissioning of the modernized mill is expected to start in mid-2023.

The existing rolling mill was supplied by POMINI Long Rolling Mills in the 1990s and is equipped with sixteen housing-less RedRing stands.

Established in 1960 in Kaohsiung City of Taiwan, Han Tai & Iron Works is a primary producer of reinforcement bars of the region, with an annual production capacity around 400,000 tonnes. Its product portfolio includes bars with diameter from 10 to 35 mm, manufactured in accordance to CNS and ASTM standards.

The history of POMINI Long Rolling Mills brand began as POMINI more than a century ago in Castellanza in Varese in Italy with a maintenance workshop to service the local manufacturing industry. The business later expanded to components for the transmission of mechanical power, and to the realization of complete plants, especially in the long products field. Techint Group took over POMINI in 1987. The full-line joint venture VAI Pomini is established with the Austrian VAI, incorporating the portfolio of Ashlow and GFM Rolling. Siemens AG took over VATECH, the holding company of VAI Pomini, contributing the know-how in electrics and automation in 2005.The joint venture Primetals Technologies is established between Mitsubishi Heavy Ind. (51%) and Siemens AG (49%), with headquarters in London in 2015. POMINI Long Rolling Mills becomes an autonomous and dynamic company to best tackle the present and future challenges of the steel market in 2021.
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RHI Magnesita to Acquire Refractory Maker Jinan New Emei in China

Strategic Research Institute
Published on :
16 Jan, 2023, 6:04 am

RHI Magnesita has announced the acquisition of a majority shareholding in Jinan New Emei Industries, a leading producer of refractories in China. The acquisition will enable RHI Magnesita to expand its product range in steel flow control refractories and its solutions contract offering in the Chinese domestic market, both of which are key strategic priorities. The acquisition will also give access to substantial new customer relationships in China and deliver additional production capacities for increasing supply of refractories in both China and the wider East Asia region.

Jinan New Emei is a leading producer of refractory slide gate plates and systems, nozzles and mixes for use in steel flow control, employing over 1,300 people and headquartered in Shandong province, China. A state-of-the-art, fully automated new plant with an annual production capacity of up to 80,000 tonnes has recently been commissioned at Laiwu in Shandong province, thus marking a main asset of the acquisition. RHI Magnesita expects substantial synergy realization opportunities from the combination of Jinan New Emei with RHI Magnesita’s existing refractory business in China.

RHI Magnesita will initially acquire a majority shareholding in Jinan New Emei. The acquisition is subject to competition authority clearance.
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Babcock 3D Prints Part of Periscope of British Armored Vehicles

Strategic Research Institute
Published on :
16 Jan, 2023, 6:04 am

Babcock has 3D printed steel parts to be used across the British Army’s active armored fleets that have been manufactured and fitted by defense company, Babcock International Group. The steel components are believed to be the first made in this way by any supplier to the UK’s Ministry of Defense specifically to tackle the growing challenges of technical and commercial obsolescence. Fitted onto in-service fleets, Titan and Trojan vehicles, the parts form part of the periscope system to ensure Army crews have visibility of their immediate surroundings.

The major milestone is part of a longer-term global advanced manufacturing investment programme by Babcock, which is developing a capability that could see parts printed anywhere in the world as and when the point of need arises. This could include seeing 3D printers’ onboard vessels at sea or at military sites abroad.

In February, Babcock launched its technology partnership with Plymouth Science Park and unveiled a brand new innovation centre focused on additive manufacturing techniques. It now means the process to print parts that are obsolete or required in low quantity, such as the periscope clamp, can now be completed in days instead of months. Digital solutions such as additive manufacturing are becoming increasingly significant in the management of complex, critical, legacy, and low volume assets. Printing parts in this way can also ensure companies that need to manufacture at scale can do so in a more sustainable way, using only materials at the point of need.

Babcock is responsible for the fleet management of over 50,000 vehicles for the British Army ranging from quad bikes and generators to main battle tanks, and weapons from pistols to in-direct artillery.
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Ajaokuta Steel Revival among Nigerian Presidential Poll

Strategic Research Institute
Published on :
16 Jan, 2023, 6:05 am

Nigerian media has reported that PDP Presidential Candidate Mr Alhaji Atiku Abubakar in his February Presidential poll promises has made revival of ailing Ajaokuta Steel Complex as focal point. Mr Atiku Abubakar made the pledge while addressing a mammoth crowd at the Kogi Confluence Stadium, venue of the PDP Presidential Campaign rally in Lokoja, by saying “If Kogi people would vote for him in the February Presidential poll, the Ajaokuta Steel Complex and other challenges of the people would be solved and made history. If you vote for me this time, the comatose Ajaokuta Steel Complex and other challenges of yours will be things of the past.”

Nigerian media had reported in December that eleven overseas investors are locked in a bid to win the concession for the Ajaokuta Steel. The new arrangement is coming 12 years after a concession agreement for the steel plant was fought in an international court. Already, the Federal Government has begun payment of USD 496 million to Indian firm, Global Steel Holding, the initial concessionaire of the plant that won the concession during the administration of former president. The concession which was for 10 years was, however, revoked after the Global Steel Holding was accused of asset-stripping by the Federal Government. The cancellation of the agreement, had led to litigation before it was resolved, through arbitration.

A feasibility study for the production of steel was first awarded to the British, and later undertaken by the Soviet Union under a cooperation agreement with Nigeria. In 1967, Soviet experts recommended prospecting for iron ore in Nigeria, as the known deposits were of poor quality for steelmaking. In 1973, iron ore of the required quality was discovered in Itakpe, Ajabanoko, and Oshokoshoko. The multibillion-dollar Ajaokuta mill, on 24,000 hectares, was built by the Soviets between 1979 and the mid-1990s, but has never produced steel as the project was never completed. It was also mismanaged and remains incomplete 40 years later. Three-quarters of the complex have been abandoned, and only the light mills have been put into operation for small-scale fabrication and the production of iron rods.
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SAIL BSP Plate Mil to Increase Thick Plate Output

Strategic Research Institute
Published on :
16 Jan, 2023, 6:05 am

New Riveting reported that Steel Authority of India Limited’s Bhilai Steel Plant’s Director in Charge Mr Anirban Dasgupta inaugurated extended charging side roll tables of Cooling Bed- 5 by 15 meters to handle heavy plates in Plate Mill for enhancing production volumes of thicker plates from existing volume of about 10,000 tonnes of thick plates per month.

The fabrication of new boom was done for lifting of plates with magnet from extended roll table and transporting to trailers for further finishing at Shipping Bay. In the shipping bay, a bed for gas cutting of plates, inspection bed with full UT facilities has been added for finishing of enhanced production volumes and dispatch of heavy plates.

BSP Plate Mill currently produces plates in thickness sizes from 10 mm to 120 mm. Plate Mill that produces a wide range of both garden variety and special steel plates has supplied special naval grade plates for aircraft carrier INS Vikrant and other warships of Indian Navy. Plate Mill has also rolled out plates in desired thickness for use in satellite launch vehicles of India’s Space Mission.
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Researchers Use Heat Treatment to Make 2 Gigapascal-Strength Steel

Strategic Research Institute
Published on :
16 Jan, 2023, 6:06 am

South China Morning Post has reported that a Chinese-led team of scientists from Northeastern University in Shenyang, Shenyang National Laboratory for Materials Science and Jiangyin Xingcheng Special Steel Works in eastern China, as well as the Max Planck Institute for Iron Research in Germany, have developed a new type of steel that is ultra-strong yet stretchable, potentially overcoming a tough challenge in steelmaking. According to the team, a piece of the steel the size of a fingernail can bear the weight of a 2-tonne car without fracturing, and the ductile metal can also be stretched by 18-25%. Researchers said that the material would have applications in the vehicle, aerospace and machinery sectors, where it could be formed into complex shapes and absorb high energy from the impact of a collision.

Creating ultra-tough steel that can also be extended has been a major challenge for scientists because strength and ductility are usually mutually exclusive. For the study, the researchers came up with a new hierarchical nanostructure design, aiming to produce steel with both characteristics. To create it, they forge melted raw alloyed material at 650 to 800 degrees Celsius and let it air cool, during which the special structure formed. They then used liquid nitrogen, which has a temperature of minus 196 degrees Celsius, to cool it down further, before heat treating it at 300 degrees Celsius to improve its stability.

Northeastern University’s State Key Laboratory of Rolling and Automation postdoctoral researcher Mr Li Yunjie said “It was a much simpler process than that used to make conventional ultrahigh-strength steels, which are rolled to form thin plates or sheets. It produced 2 gigapascal-strength steel, which is almost the highest tensile strength in steels. Manufacturing method could reduce the cost of producing a tonne of steel by about CNY 510 (USD 75) and cut carbon emissions by more than 100kg coal equivalent per tonne.”

Mr Li also said “The future of producing the steel at a tonnage scale is promising. The associated processes proposed in our study, especially the forging procedures, have long been widely used in many companies and production environments to produce parts like axes, ship shafts and so on. There is already large-scale ship shaft with a tonnage scale based on the forging. Our process is consistent with its preparation with only a few adjustments in some process parameters. Industrial heat treatment platforms could be used to treat the forged products, followed by cooling and tempering using large-scale deep cold boxes and furnaces.”

The team is now working on practical use of the steel by looking into specific application scenarios and evaluating its performance in other areas such as metal fatigue and fracture toughness.
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Metalloinvest Increases Capacity of HBI 3 Plant at Lebedinsky GOK

Strategic Research Institute
Published on :
16 Jan, 2023, 6:06 am

Russian miner & steelmaker Metalloinvest has modernized the direct reduction plant at Lebedinsky GOK’s hot briquetted iron production facility No 3. The upgrade increased HBI-3’s production capacity by 3%, to more than 2 million tonnes of briquettes per year. The overhaul made the equipment more reliable; in addition, it will result in less downtime during maintenance and repair of the direct reduction plant. Metalloinvest’s investment in the project amounted to about RUB 2.5 billion.

In the modernization process, 540 of the direct reduction plant’s reaction pipes were replaced. The new pipes have thick walls made of special heat-resistant steel, and they are also resistant to deformation and cracking under high temperatures. The new pipes also offer a longer service life, of up to 100,000 hours. The plant’s increased capacity is the result of an increase in the diameter of the pipes, which makes it possible to obtain more of the reducing gas necessary for the production of higher volumes of briquettes.
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RHI Magnesita Completes Acquisition of Dalmia OCL

Strategic Research Institute
Published on :
16 Jan, 2023, 6:07 am

Global leader of refractory materials RHI Magnesita has completed the acquisition of the Indian refractory business of Dalmia Bharat Refractories Limited via a Share Swap Agreement executed on 5 January 2023. Consequently, Dalmia OCL Limited, the Indian refractory business of DBRL, stands as a 100% subsidiary of RHI Magnesita India Limited, effective the same day. Dalmia OCL is one of India’s leading refractory players and a long-term trusted partner to customers in the region.

Through the consolidation of Dalmia OCL’s production into RHI Magnesita’s existing operations in India, significant network optimization synergies will be captured. The integration will add almost 300,000 tonnes of capacity annually to the existing production footprint in India, particularly in various shaped and unshaped refractories.

This marks another decisive step in RHI Magnesita’s strategic growth plans in this key market and will enable the integrated company to increasingly serve customers with a ‘local for local’ approach while offering a broader range of products.

It may be noted that on 19 November 2022, the company had announced that it will acquire the Indian refractory business of DBRL. Under the terms of the Share Swap Agreement, RHI Magnesita India Limited would acquire all outstanding shares in Dalmia OCL in exchange for 27 million new shares in RHI Magnesita India Limited. Based on the closing share price of RHI Magnesita India Limited on 18 November 2022 of INR 645.35 per share, the Consideration Shares had a value of approximately INR 17,424 million (EUR 212 million).
voda
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Telangana Invites Mr Sajjan Jindal to set up Steel Plant Bayyaram

Strategic Research Institute
Published on :
16 Jan, 2023, 6:08 am

Telangana’s Minister for Industries & Information Technology Mr K T Rama Rao met Indian industry leaders in Mumbai last week to seek investments in the state. Mr Rao assured JSW Steel Chairman and Managing Director Mr Sajjan Jindal of complete cooperation if JSW Steel decides to establish a steel factory in Bayyaram in the state. Mr Rao explained to him Telangana Government’s industry-friendly policies, economic progress achieved by the state which makes it conducive destination for investments, the avenues to expand their operations, among other things.

The Minister said that the central government and Steel Authority of India Limited came forward to establish a steel plant in Bayyaram as there is ample reserve of iron ore in Bayyaram and adjacent Chhattisgarh, the area is ideal for setting up steel plant.

Mr Rao is also leading a delegation from the State to the World Economic Forum, which is being organised from January 16-20 in Davos in Switzerland to meet top leadership of several marquee global firms at the Telangana Pavilion set up there with an aim to showcase Telangana as an investment destination for global firms.
voda
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SAIL-BSL Acquires BIS License IS 11587 for Weather Resistant Steel

Strategic Research Institute
Published on :
16 Jan, 2023, 6:09 am

Steel Authority of India Limited’s Bokaro Steel Plant has added another feather in its cap by obtaining the license from Bureau of Indian Standards for IS 11587:1986-Weather Resistant Structural Steel in following grades

WR-Fe 480A (Cr 0.30-1.25, Ni 0.65 max, Cu 0.25-0.55) for general application for weather resistant structural steel

WR-Fe 480B (Cr 0.40-0.70, Cu 0.25-0.40, V 0.02-0.10) for low phosphorus micro-alloyed weather resistant structural steel

WR-Fe 490H (Cr 0.70-1.00, Cu 0.25-0.55, V 0.10 max) for container manufacturing

Bokaro Steel Plant regularly produces weather resistant steel SAILCOR in hot and cold rolled coils, plate and sheet form. This is an indigenous equivalent grade for CORTEN Steel and is used by Indian Railway for weather resistant structural & wagons manufacturing.

This Indian Standard was adopted by the Indian Standards Institution in 1986. In formulating this standard, assistance has been derived from ISO 4952-1981 Structural steels with improved atmospheric corrosion resistance, issued by the International Organization for Standardization. The atmospheric corrosion resistance of these steels is approximately four times to that of carbon structural steel. Welding is of fundamental importance, and it is pre-supposed that suitable welding procedures will be adopted for welding the steels. These steels are intended for applications where weight saving along with improved atmospheric corrosion resistance is important. This standard covers the requirements for high strength low alloy weather resistant structural steels in the form of plates, strips, sections and bars for welded, riveted or bolted construction requiring atmospheric corrosion resistance.

Bokaro Steel Plant is not only the first steel plant in SAIL to receive such a license, but it is also the second steel plant nationwide, following Tata Steel's Jamshedpur Plant to hold a license to produce Corten Steel for the shipping industry.
voda
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Steel Ministry & QCI Developing QR Code Based Branding for Steel

Strategic Research Institute
Published on :
16 Jan, 2023, 6:09 am

India’s Steel Ministry in 2022 end update highlighted that it has undertaken the initiative of Made in India branding of steel produced in the country. Major Steel Producers have been on boarded regarding the importance of Made in India branding for steel. Ministry of Steel held multiple discussions with all the major steel producers, Department for Promotion of Industry and Internal Trade Quality Council of India regarding evolving a common criterion for Made in India branding and the parameters that need to be captured in the QR Code for branding and after extensive consultations a common criterion has been finalized.

Initially, made in India branding will be started with Pilot roll out for few selected products of Steel Authority of India Limited & Jindal Stainless.

QCI is undertaking consultations with Jindal Stainless & SAIL for creating an IT platform for generation of QR code for affixing on the steel products. Once the necessary improvements are made in the platform for seamless operation, the roll out of the Made in India branding for steel shall be started on wide scale with all the integrated steel plants.
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